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Needle Detector

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WMC2000 Wide Conveyor Needle Detector for Bedding, Mattresses, Fabrics, Cotton

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The WMC 2000 wide conveyor needle detector is designed for metal detection in wide-format textile and soft-material applications, including bedding, mattresses, non-woven fabrics, needle-punched cotton, spray-bonded cotton, and artificial leather. It is particularly suitable for detecting broken needles and other metal contaminants that may become embedded or mixed into products during cutting, sewing, punching, and other manufacturing processes. With a fully automated continuous conveyor system, the material passes smoothly through the detection area for efficient inline inspection. When a metal contaminant is detected, the system automatically triggers an alarm, and first stop, then reverse the conveyor belt, helping operators quickly identify and remove contaminated products.

Feature:

1. Wide Conveyor Design: The wide conveyor structure is suitable for large-format materials such as mattresses, bedding, and rolls of non-woven fabrics, allowing products to pass through the detection area continuously.

2. Adjustable Sensitivity: Sensitivity can be adjusted according to the material type and production requirements, helping achieve reliable detection while reducing unnecessary alarms.

3. Automatic Metal Detection: The system continuously monitors the material during conveying and detects broken needles and other metal contaminants without requiring manual inspection.

4. Automatic Counting: The system automatically records the number of detected metal contaminants, making it easier to monitor production quality and inspection results.

5. Metal Contaminant Location Detection: The system can identify the approximate location of the detected metal contaminant, helping operators quickly locate and remove the affected section.

6. Automatic Alarm and Conveyor Control: When the metal is detected, an audible and visual alarm is triggered. The conveyor can automatically stop and rewind, preventing contaminated material from continuing through the production process.

Specification 

Model  WMC 2000
Tunnel Height (mm) 100/125/150/200
Tunnel Width (mm) 1,200/2,000
Sensitivity (Фmm) >0.8
Power Supply 220V, 50 Hz
Power  100 W
Alarm Method  Audible and Visual Alarms, Belt Stops
Dimension  2820*1840*900
Weight  400 kg 

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