Product Description
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Why need to use metal separator?
Small metal particles in the plastic melting process often result in costly breakdown of injection moulders, extruder and blow moulders. The quantity of such metal contaminants increases throughout the processing of regranulates and grinding block. As a result, clogged nozzles, filters and hot channel systems can lead to production downtime and delayed delivery.
The advantages of using metal separator
1. Reduces costly tool and machinery damage and prevents machinery downtime
2. Improve production efficiency greatly
3. Ensures product quality
4. Prevent customer complaints
The PEC2005B metal separator is used in vacuum and pressure pipelines to protect injection moulder and machines. It can detect all magnetic and non-magnetic metal contaminants(iron, stainless steel, aluminum, copper, brass, etc) which mixed in the products. Metal contaminants can be rejected out automatically via flap separation unit. Machine is suitable for metal detection and separation of materials in pipeline systems with pressure or vacuum.
Working principle: The material is transported by pressure or vacuum suction along the detection tube through the detection coil. When there is metal contamination in the material, the detection coil will give a signal, and the flap separator unit will reject the metal with material. Due to the closed state of the storage bin, there will be no pressure or vacuum loss. When the metal is rejected, the storage bin will automatically open, pouring out materials which containing metal contaminants.
Product feature:
1. With its unique sensitivity, it can detect small metal contaminants inside the product;
2. It can handle multiple types of products and adopts a more compact rack design to save space;
3. The detection sensitivity is higher than the industry standard, and can detect 0.3mm iron balls;
4. Sensitivity can be adjusted according to product characteristics, and the number of detection and rejection times can be recorded in real time and manually cleared;
5. Made of all stainless steel, anti vibration, strong adaptability to environmental and temperature changes, easy to clean;
6. Modular component replacement, convenient and fast maintenance;
7. Multiple language function options (Chinese, English, Japanese, etc., other languages can be customized according to needs);
8. It can be installed vertically, obliquely, and horizontally, with optional pipe diameters ranging from 40-150mm;
9. Metal separation will not affect the normal transmission of materials in the pipeline, nor will it affect the pressure in the pipeline;
10. Fast rejection speed, minimal material loss, integrated structure, and easy integration into pipeline systems;
11. Passing materials: dry, with good fluidity, no long fibers, particles less than 6mm (dust particles less than 0.5mm).
Specification:
| Model | Inner Pipe Diameter (Ф mm) | PEC2005B System Sensitivity | PEC2005K System Sensitivity | Air Compression | Material Temperature | ||
| Fe (Ф mm) | SUS (Ф mm) | Fe (Ф mm) | SUS (Ф mm) | 0.3-0.8 MPa | ≤60℃ | ||
| PEC2005W-50 | 40 | 0.60 | 0.85 | 0.45 | 0.80 | ||
| PEC2005W-60 | 50 | 0.70 | 1.00 | 0.55 | 0.90 | ||
| PEC2005W-70 | 60 | 0.8 | 1.1 | 0.7 | 1.0 | ||
| PEC2005W-100 | 80 | 1.0 | 1.4 | 0.8 | 1.1 | ||
| PEC2005W-120 | 100 | 1.2 | 1.5 | 0.9 | 1.2 | ||
| PEC2005W-150 | 130 | 1.5 | 1.9 | 1.0 | 1.3 | ||
| PEC2005W-200 | 180 | 2.1 | 2.4 | 1.2 | 1.5 | ||
Note: The listed sensitivity values are obtained with test blocks passing through the detection pipe (under no-load conditions). Actual sensitivity may vary depending on product characteristics or operating environment; always refer to the actual sensitivity. Technology upgrades may improve sensitivity, consult sales for the latest data. The listed models are selected standard configurations; other configurations are available; contact sales for details.
